Integrated Weighing and Automatic Packaging System

Process flow:

Manually pouring a single material into the vibrating feeder storage hopper of the elevator - Automatic feeding - Lifting to the feeding hopper of the combined scale - Weighing by the combined scale - Unqualified removal - Qualified discharge to the hopper of the packaging machine - Packaging machine receives the discharge signal - Automatic bag making and coding - Automatic sealing - Finished product falls onto the output conveyor belt

Fully Automatic Intelligent High-speed Small Dose pPackaging Machine

Technical parameters of packaging machine:

Packaging materials: particles, tablets, and irregular items that are easy to weigh

Packaging capacity: 1-30g

Packaging speed: 50-100 bags/min (depending on the length of the packaging bag and material conditions)

Bagmaking capacity: 50 ≤ W ≤ 150mm × L ≤ 230mm

Packaging film: ≤ 320mm

Bag size: TBD

Packaging film width: to be determined

Sealing form: back sealing

Vertical sealing form: side sealing (single action)

Back sealing width: 10mm straight grain

Horizontal sealing width: The entire width of the horizontal sealing mold is 20mm, with straight lines (spacing of 2mm)

Cutting method: serrated cutting (horizontal sealing with a knife in the middle, non independent cutting)

Optoelectronic control: color code control length or touch screen setting length

Bag pulling method: servo motor drives belt to pull the bag

Horizontal sealing method: servo motor horizontal sealing

Packaging materials: composite packaging materials

Power supply: AC 220V/50HZ 2.5KW

Gas source pressure: 6kg

Gas consumption: 0.4 m³/min

Basic configuration:

7 'Inovance color touch screen+Inovance PLC (Chinese operating language), with error prompt and self-diagnosis function

Taiwan AIRTAC pneumatic components

Yudian temperature control (1 vertical seal, 2 horizontal seals)

Inovance servo motor bag pulling

Inovance servo motor horizontal seal

Schneider or OMRON electrical components

The exposed parts of the entire machine are made of 304 stainless steel or aluminum alloy material (excluding moving parts)

The part in contact with the material is made of stainless steel 304 material

Technical parameters of the combined scale:

HX-A14 14 head 0.5L stainless steel waterproof microcomputer combination scale

Technical parameters:

Weighing range: 1-200g

Weighing speed: ≤ 110 bags/min (varies depending on packaging weight and material characteristics)

Weighing accuracy range: X (0.5) level, approximately ± 0.1-0.5g (depending on the material situation)

Hopper capacity: 500ml

Driving method: stepper motor

Body material: 304 stainless steel

Scale hopper material: 304 flat stainless steel

Power supply power: AC 220V/50HZ 1.5KW/10A

Heat Transfer Printing Intelligent Coding Machine

Technical parameters:

Printing head: 32mm wide, 300dpi (12 dots/mm)

Printing range: 33mm * 75mm

Printing mode: intermittent

Printing frequency: ≤ 250 times/minute

Ribbon length: 600m (maximum length 1200m)

Band width: 33mm

Communication interface: USB/supports RS232, dual Ethernet, USB card reader and scanner, binary and ASCII communication protocols, Windows ® Driver, ZPL, and SATO simulation

Power supply: voltage AC100V~240V

Power: 120W

Working environment temperature: 0-40 ℃

Relative humidity: 10% -95% (non condensing)

0.5m air source ³/ Min

Weight print: 4.8KG, control handle: 0.4KG

Conveying capacity: 0-10 cubic meters per hour (calculated based on a loading coefficient of 0.5)

Outlet height: 3600mm (depending on equipment height)

Sprocket and sprocket shaft: nickel plated

Chain: 304 stainless steel

Lift bucket material: PP, full capacity 2.2L

Vibration slot size: 1000L x 280W x 100H

Bracket material: ordinary steel spray plastic, material of material hopper: 304 stainless steel

Hopper volume: 60L

Control: Equipped with a control box, variable frequency speed regulation, including a capacitor level device

Power supply power: single-phase 220V 50Hz 750W

Overall weight: 200kg

Including chip removal function (equipped with magnetic rod and sediment vibrator) and dust screening and non screening: Iron removal refers to the absorption of iron containing objects onto the iron rod when the feeding hopper comes out. The baffle can be replaced, and those without holes are used for packaging fine materials (such as small fruits). The baffle with holes can filter out fine dust.

Display diagram of heat transfer printing intelligent coding machine:

PACKMATE(GUANGDONG) Co., LTD was founded in 1997. Mr. Jiang Sha, the founder of the company, devoted his life to the research and development of packing machines. After more than 20 years of development, the company has developed into a well-known packing equipment enterprise in Guangdong Province. The company has an experienced, efficient and innovative R&D team, including more than 20 people with bachelor's degrees or above. The average tenure of core R&D personnel and management personnel is more than 8 years. The shortest time from new product equipment development to mature mass production can be completed within 60 days.

Starting from 2020, the company seized the opportunity of the snus tobacco market and actively invested in the research and development and sales of automatic filling and back-end packaging equipment for snus tobacco. It has now become the best company in China's snus tobacco equipment industry and has cooperated with more than 90% of domestic snus tobacco manufacturers.

The company has always been adhering to the business philosophy of "survive by quality and develop by innovation" and always keep "customer’s need and satisfaction" as its core, providing customers with greater value returns and services, and growing together with customers. The company's motto: "Believe in Packmate, believe in yourselves, join hands with Packmate, and innovate together with wisdom."

Main products:
◇ Fully-automatic vertical packing machines using roll stock film: bag styles include stick pack, three-side seal, four-side seal, back seal, triangle bag, ultrasonic sealing, and custom-shaped sealing. Based on required speed, machines can be configured as single or multiple lanes.
◇ Fully-automatic packing machines for pre-made bags: bag styles include three-side seal, four-side seal, back seal, zipper bags, stand-up pouches, etc., along with custom-shaped sealing.
◇ Cup and tray filling sealing machines: adaptable to die-cut foil or roll stock film, available in single or multiple lanes varying with speed requirements, including custom-shaped sealing options.
◇ Measuring and filling machines for various materials: can handle granules, liquids, powders, tablets (capsules), expanded snacks, dried fruits, herbal teas, traditional Chinese medicine slices, etc., with volumetric or different weighing measures, covering a range from 0.1g to 50Kg, with the highest precision up to 0.02g.
Intelligent factory projects (including automation alliances):
◇ Bottle and can filling and sealing, capping: includes automatic bottle sorting, sterilization (bottle washing), filling, screw capping (press capping), induction sealing, labeling, and coding (marking) among other automated processes.
◇ Material feeding, sieving, intelligent proportioning, mixing, conveying.
◇ Boxing (canning), weight rechecking, metal detection (or X-ray), unpacking, packing, box sealing, check weighing, robotic palletizing.

The company has always been adhering to the business philosophy of "survive by quality and develop by innovation" and always keep "customer’s need and satisfaction" as its core, providing customers with greater value returns and services, and growing together with customers. The company's motto: "Believe in Packmate, believe in yourselves, join hands with Packmate, and innovate together with wisdom."